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- SMD -
Luxeon LED with DC/DC for 2AA Flashlights |
- New Swappable Module Device - Illuminator SMD - a Swappable Module Device (SMD) with Luxeon LED and DC/DC regulator that maintains constant light output over the life the batteries Drop In Luxeon LED Conversion for MiniMag, Brinkmann and other 2AA aluminum Flashlights |
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New slimmer design reduces
spring pressure and improves twist on/off operation in MiniMag 2AA
conversions. No more farkeled Luxeons from excessive spring pressure
during on/off twist operations.
All surface mount device construction allows for a stronger assembled package with consistent unit to unit performance. The Illuminator SMD brings state of the art solid state lighting to traditional popular 2AA flashlights with out breaking your budget. Get brighter, whiter light with the Illuminator SMD Luxeon LED and DC/DC converter in a self contained drop in module. There is no filament to break, so you won't be left in the dark by an unfortunate drop of the flashlight while using it. The Luxeon LED takes a knocking and just keeps on producing light like nothing happened. |
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Shown side by side with a
popular incandescent 2AA flashlight, it's obvious you'll get whiter and
brighter light using the Illuminator SMD. And, unlike incandescent
flashlights, the light won't turn more yellow/orange as the batteries run
down. In fact, the Illuminator SMD will maintain the same white color tint
and nearly the same light output level over the life of the batteries (see
run time chart below).
End those frustrations with ordinary 2AA flashlights that barely provide enough light, or fail when you most need them because the flashlight was bumped or dropped. Get reliable long life operation from the Illuminator SMD and never be left in the dark again. Get lithium cell performance from alkaline and rechargeable NiMh batteries without the expense of lithium batteries. |
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Complete Flashlight Upgrades |
Upgrade to the power of Luxeon LED |
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Complete SMD+ conversion Kit Contains Assembled SMD+ with Low Dome (batwing) Luxeon, retainer gasket, and NX05 optic lens with o-ring for MiniMag 2AA or Brinkmann Legend 2AA conversion. See Instructions Below SMD+ NX05LD - $25.00 SORRY, OUT OF STOCK (add $1.80 for Priority Mail / add $3.50 for international orders). New circuit board size 0.548 inch for drop in fit even in older MiniMag flashlights. |
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Do It Yourself Upgrade Kits |
Upgrade to the power of Luxeon LED |
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Do-It-Yourself SMD+ Kit ~ 500+ ma output current Contains all the parts required to construct a custom SMD+ converter. See Instructions SMD+ Converter Kit - $5.00 SORRY, OUT OF STOCK UNTIL 1 APRIL+ $2.50 shipping/handling for up to six kits (add $2.00 for Priority Mail / or $5.00 for international shipping). New circuit board size 0.548 inch for drop in fit even in older MiniMag flashlights. Required Luxeon LED available separately below |
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Experimenter Parts |
Parts and Accessories for Modified Flashlights |
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HD Luxeon Star LED
Select BIN QW0H High Dome (lambertian) Luxeon LED - Best for use with reflectors BIN QW0H = 30-40 lumens / 6050K color temp / 3.03 - 3.27V vfd HDSTAR - $12.00 + $2.50 shipping/handling for up to six units (add $1.80 for Priority Mail / add $3.50 for international orders). Free Shipping when added to order for any kit listed above Limited quantities - Please email before ordering multiple Luxeons to ensure they are in stock |
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LD Luxeon Star LED
Select BIN Q5K Low Dome (batwing) Luxeon LED - Best for use with NX05 optic BIN Q5K = 30-40 lumens / 7000K-8000K color temp / 3.5-3.75V vfd LDSTAR - $10.00 + $2.50 shipping/handling for up to six units (add $1.80 for Priority Mail / add $3.50 for international orders). Free Shipping when added to order for any kit listed above Limited quantities - Please email before ordering multiple Luxeons to ensure they are in stock |
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NX05 Optic Lens
Designed for use with Luxeon LEDs Comes with o-ring for AA cell flashlights and injection mold tab removed for drop in fit. NX05 - $2.00 SORRY, OUT OF STOCK + $2.50 shipping/handling for up to six units (add $1.80 for Priority Mail / add $3.50 for international orders). Free Shipping when added to order for any kit listed above |
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Different than old technology
incandescent flashlights, the LED light output won't gradually fade and
turn more yellow as the batteries run down.
The Illuminator SMD circuitry regulates the power to the Luxeon LED and achieves nearly constant light output over the life of the batteries. Optimized for use with NiMh/NiCd rechargeable AA cells, however regular alkaline AA cells can also be used, but with a small decrease in performance. The SMD circuitry also switches into a low level survival mode when the batteries are nearly depleted so you're never left suddenly in total darkness. Illuminator SMD provides state of the art solid state lighting in the most economical option available. Low cost, ease of installation and use will fulfill your portable lighting needs for years to come. |
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A note about alkaline cells and run time
measurements:
The run time chart to the left shows the same 2 AA cells used in the first run time chart above, only after being allowed to rest for 24 hours. As you can see from this second chart, alkaline cells will recover some voltage after a rest period and provide more service. Flashlights are usually used intermittently for a few minutes at a time. When used intermittently, battery life for alkaline cells will be nearly double what is shown in the first run time chart. So, don't throw away those 'dead' batteries from continuous use, as they can provide more light if given a few hours to 'rest'. In fact, after the cells 'rest' their internal resistance is higher, and therefore actually last longer, but at a reduced output level. Also, normal intermittent use with alkaline cells will provide more constant light output than shown in these continuous use charts. |
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Using the complete SMD Luxeon LED
Typical applications for modifying small 2AA flashlights require the assembled
converter to be used in place of the original bulb socket assembly in commonly
available flashlights such as the Brinkmann Legend or MagLite MiniMag.
MiniMag conversion instructions:
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Installing the lens and o-ring:
Remove the flashlight head and unscrew the front bezel. Remove the reflector and drop in the lens and then place the o-ring on top of it. Install the bezel (leave in the front window) and tighten.
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Disassembling the flashlight:
Remove the bulb and pry off the top of the bulb switch socket, and push the plastic assembly inside out the end of the battery tube. Drop the SMD in to the battery tube, Luxeon end first. Install 2 AA batteries and install the tail cap. The SMD should be lit up nice and bright. Screw on the head assembly and check for proper on/off operation. If light operates correctly, remove batteries and install the SMD retaining gasket by dropping into the battery tube and then inserting both batteries to seat the gasket. The SMD can be removed later by gently pushing the SMD out of the battery tube using a soda straw or pencil with eraser end on Luxeon lens. That's it, you're done. Enjoy your new light....... |
2AA flashlight SMD Mod
General notes about the modification:
This modification can be used in many 2AA cell aluminum flashlights. It has been
tested in Brinkmann Legend and MiniMag flashlights. Suitability for use in
other flashlights depends on the construction of the particular flashlight.
Under no circumstances should this modification be used in other than aluminum
or other metal flashlights because it relies on the heat transfer from the
converter to the metal flashlight body. Plastic flashlights are not
suitable for use with this modification.
The SMD uses the copper clad circuit card that makes up the top of the module circuit as a heatsink. While this is a minimal heatsink, not normally
recommended for use with Luxeon LEDs, in this particular modification the
thermal path from the Luxeon through the copper cladding to the flashlight
battery tube lip is so short that adequate cooling is maintained.
The twist on/off operation of the original MiniMag is preserved in this
modification by using the NX05 Luxeon lens to push back the SMD, opening it's
negative contact to the battery tube lip.
When turning on the light, ensure the head is turned
slightly past the point where light is first seen to make sure the converter heatsink
is firmly in contact with the battery tube lip for proper heat transfer and to
avoid flickering.
Use of lithium batteries in this modification is not recommended due to the
minimal heatsink design.
Not for use in AA cell flashlights with more than 2 AA cells.
How to Order:
PayPal - Send PayPal payment to lambda@mchsi.com
. In the remarks block list the items you wish to purchase. If you are not sure
of shipping cost, want to verify stock first, or have other questions, send
email to lambda@mchsi.com
.
Items
shown as in stock will normally ship within 24 hours of payment (except
Sundays). If your contact email address is different than the email address used
for your PayPal payment, be sure to include it at the end of your order so that
we can contact you with shipping information.
Check/Money Order - Send an email to lambda@mchsi.com
and list the products you wish to purchase. You will receive an order
confirmation email with mailing instructions. Print a copy of the email
and include it when mailing payment. Items shown as in stock will normally ship
within 24 hours of receipt of payment. Note that personal checks may require 3
to 7 days to clear the banking systems before shipment. Preferred payment method
is US Postal Service money order.
Please read the following shipping conditions carefully.
Shipping - Orders are normally shipped by first class United States Postal
Service (USPS) with tracking. The tracking number is confirmation that your
order has been submitted by Lambda to the USPS for shipment. Priority shipping
is available for an extra fee. International orders ship by Global Priority mail
without tracking; you will not receive a tracking number.
Lambda is not liable for loss or damage during shipping, or at point of
delivery. This means that once we have shipped your order, loss or damage to the
shipment is between you and the USPS. If you want protection against loss or
damage incurred during shipping, insurance is available for a nominal fee set by
the USPS. If you pay the extra charge for insurance, Lambda will purchase
insurance on your behalf at time of shipment.
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Insurance
Coverage |
Fee in Addition to Postage |
|---|---|
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$0.01 to $50.00 |
$1.30 |
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50.01 to 100.00 |
2.20 |
|
100.01 to 200.00 |
3.20 |
|
200.01 to 300.00 |
4.20 |
|
300.01 to 400.00 |
5.20 |
|
400.01 to 500.00 |
6.20 |
|
500.01 to 600.00 |
7.20 |
Note that USPS insurance will not cover shipments that are scanned through and shown as delivered in the USPS system. USPS is not liable for items lost/stolen after delivery. Additional protection against theft after delivery can be purchased with the "Signature Required" USPS shipping option. That insures that someone must physically sign for, and take custody of the shipment at delivery.
Note: Signature Confirmation service is not available for overseas, APO/FPO destinations and U.S. territories and possessions (except Puerto Rico and U.S. Virgin Islands where service is available).
Signature Confirmation Fee in addition to postage—$1.80
* All flashlights are modified retail flashlights. Original manufacturer is not associated with after market modifications. Direct all correspondence to lambda@mchsi.com.
